Particle size analyzers can be used to optimize and continually monitor the production of particulates from granulators
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Malvern analyzers for the chemical industry

 

Particle size analyzers can be used to optimize and continually monitor the production of particulates from granulators
Particle size analyzers can be used to optimize and continually monitor the production of particulates from granulators

Automatic process control and on-line QC place high demands on the uptime performance of a particle size analyzer, and all Malvern systems are designed from the outset for process use. Key to their success is the ability to be installed almost anywhere, thanks to strong interfacing capabilities, both to the process and to the control system.

  • Highly robust high speed instruments
  • Hygienic fittings to ensure ease of cleaning between production campaigns of entire sample path
  • Possibility of real-time yield estimation
The particle size analyzers are used to optimize and continually monitor the production of particulates from wet and dry mills and classifiers, as well as spray driers, atomizers, and granulators.

Particle size analyzers can be used to optimize and continually monitor the production of particulates from granulators

Below is a table outlining the different analysis solutions available:

Dry powders

Environment

Analyzer

Accessories

Process Interface

Useful for.

Production facility

 

0.1-1000µm, Static integrated analyser:

Non-IS: Insitec T

IS: Insitec X

 

Various automated options

 

Dilute streams: In-line dry flow cells

 

Mill or spray drier exit

Medium-high concentration: Jet-stream eductor

 

Classifier (final grade) exit

At-line: manual sampling accessory
 

General near-process QC

Pilot studies  

0.1-1000µm, Mobile analyzer:

Insitec Voyager

 

"plus" pack, (automation option)

Non-IS: Insitec T

IS: Insitec X

 

On-line: Jet-stream eductor

At-line: manual sampling accessory


 

Spray drier optimization

Mill optimization


  50-2500µm, Static integrated analyzer

Non-IS: Parsum IPP70S

IS: Parsum IPP70SE

  Analogue 4-20mA outputs   In-line probe with variety of custom measurement zones  

Mill feed (processability)

Granulator exit

Wet particulate suspensions

Environment

Analyzer

Accessories

Process Interface

Useful for.

Production facility

 

0.1-1000µm, Static integrated analyzer:

Insitec L

 

Various automated options

 

Dilute streams: In-line wet flow cells

Medium-high concentration: cascade diluter eductor

 

Exit to wet mill or classifier

Pilot studies

 

0.1-1000µm, Mobile analyzer:

Insitec Voyager

 

 

"plus" pack, (automation option)

Insitec L

 

Dilute streams: In-line wet flow cells

Medium-high concentration: cascade diluter eductor

 

Mill optimization



Sprays

 

0.1-1000µm analyzer:

Insitec S

 

Various optical bridges

 

Open unit

Flow cell

 

Delivery system optimization