Optimizing the spray drying unit and setting up the atomizer are the key to an efficient spray drying process
Spray Drying Process Solutions

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Spray Drying Concerns

Key to efficient operation and the production of in-specification product are the set up of the atomizer and optimization of the spray dryer itself. Key challenges in achieving these goals are:

Complex combined heat, mass and momentum transfer unit operation that is often treated as a "black box" processing step requiring much trial and error in determining optimal set points
Typically an unstable process requiring continual monitoring to keep product within specifications
Lengthy start-up and shutdowns due to delays incurred using manual sampling and measurement
Clients require more precise specification of powders
Labor-intensive manual control of process
Poor batch-to-batch comparability
Atomizer setup

In all of these cases, Malvern particle size analyzers can help, with realtime knowledge greatly improving process understanding, and allowing rigorous QC protocols to be implemented.

Malvern particle size analyzers can be tailored to your process requirements, with a range of solutions for real-time monitoring of particle size. Click here.